Disontinuous PU (Polyurethane) Sandwich Panel Production Machine

Model NO.: SH-PU
Panel Material: Aluminum, Galvanized Steel Sheet
Panel Thickness: 50--150mm
Effective Width: 950/1150mm
Length: Less Than 12m
Forming Speed: 8m/Min
Core Density: 40-42 Kg/M2
Thermal Conductivity: 0.018 -0.02 W/Mk
Power Supply: 380V, 50Hz, 3phase
Control System: PLC with Touch Screen
Drive System: Chain Drive
Trademark: Suhang
Transport Package: Standard Package with Film, Plastic and Steel Wire
Specification: 8000*2200*2200mm
Origin: China(Mainland)
HS Code: 8455229090
                                   PU sandwich panel Production Line machine
 
 
1.  Technical Parameter
 

NO.		  
                 Item
Unit
         Parmeters
   Remark
1 Panel Material Types   Pre-painted steel; Aluminum; Platinum Customized
Hardness MPa ≤350
Thickness mm 0.5-15
Coil width mm ≤1250
Coil ID mm 500.600
Coil Weight T 5.8.10
2 Foam Material   EPS \ Polyurethane
Customized

3
Length of Sandwich Panel:
m
3-15		  
4 Width of Sandwich Panel: mm   Customized
5 Speed of Output m/min 8  
6 Pressure of Foam Injection bar 150-200  
7
Length of Round Convey
m		 21 Customized
8 Controller   PLC  INVERTER
9 Total Power Kw 300
10 Overall Dimensions m 110x15x5



2.  Main Component of line 
 

NO.
                          Name
     Quantity

 Main roll former
 

1
 Un-coiler (5 tons )
2 

2
 Embossing and firm machine
2 

3
Automatic feeder and leveler (N.C)
1 

4
Press machine(200ton)
1 

5
Square mould
1 

6
Upper roll former
1

7
Mark machine (N.C)
1

8
Down panel roll former
2(two types)

9
Double layer construction platform 
1

10
Double bridge device and conveyor
1

11
Other conveyor
1

12
Hydraulic system
 1

13
Electrical control system
1

 
 
 

2. Pre-Heating system
 

1
Heating house
1 

2
 Pre-heating system
1 

3
Electrical control system
1 

 
 
 

3.High Pressure foam Machine
 

1
High pressure continuous foam machine
1

2
Pursing output device 
1

3
Electrical control system
1

 
 
 

4.  Double belt system
 

1
Double belts system(24M)
1

2
Chain supporting system of two side
1

3
Side-chain system
1

4
Heating machine for double belts
1

5
Electrical control system
1

 
 
 

5. Thickness and plastic mould
 

1
Mould & Plastic mould blade
1

 
 
 

6. Cutting system
 

1
Cutting saw blade
1

2
Conveyor with output table
1

3
Electrical control system
1
 



 
3. Production Line Laylout 

A. Discontinuous                   B. Continuous

 De-coiler-→Level device -→Main roll forming machine-→Hydraulic cutting-→ Run out table

A. Passive Decoiler..........................................................To load and uncoiling material
(We also have Electric Decoiler and Hydraulic Decoiler to hold the heavy material.)

B. Servo Feeding Applicator............................................To feed the material accurately

C. Hydraulic/Press Punching...........................................To punch as requirements

D. Roll Forming Unit.........................................................To roll form as requirements

E. Hydraulic Cutting.........................................................To cut sheets as desired length
(We also have non-stop hydraulic cutting system.)

F. Output Table................................................................Support the finished products



4. Advantage for  Roll Forming Machine


1). Reasonable Price
2). High Quality
3). 12 Months Warranty
4). More Than 10 Years Experience
5). Durable
6). Reliable

   During the warranty period, maintain and change the spare parts for the customers for free (except for the instrument damage caused by human factors or natural disasters. ) And provide technical support for life-long.
   We can design and manufacture the machine according to clients' request! Our machines have passed CE, Guaranteed quality. Please send us the enquiry with Profile Drawing.



5.  After-sale Serive

   - The seller take responsibility to installation and commissioning of the equipment and free training. After machine arrive the destination, by the request of the buyer , the seller will provide 1 technical engineer to guide installation and training , and the buyer should give the technical person with full cooperated.
   - Installation period: about 5 days after the complete preparation by the buyer such as the foundation and all necessary accessories.
  - Training time: 5 days.
  - Before departure of the engineers from seller, the buyer should pay for installation and commissioning fee 100$/day to the point account of the seller. The two-way ticket,visa, food, hotel , the translator and insurance are all should provide by buyer with full responsibility.
  -The seller supply technical data (including forming mould drawing, electrical elements drawing and equipment drawing etc.)



6.  Company Profile

    Wuxi Suhang Machinery manufacturing Co., Ltd. is specialized in building materials of light steel structure. Since the factory founded 10 years before, it always designs and produces various type profile
of roll forming machine.
     The main products of factory is Roller shutter door, PU sandwish panel line, pre-painted steel forming machine, Racking roll forming machine, the cable tray roll forming machine, Glazed Tile forming machine, Automatical C/Z Purlin forming machine, Floor Deck forming machine, Guardrail forming machine, Down
Pipe forming machine, the whole carriage plate for car beam unit, Steel storage unit, etc. The products
are widely used in warehouse, factory buildings, supermarket, Nursing homes, villas and other
construction projects,  Our factory can meet the construction enterprises, automobile industry, Iron and
steel production enterprises' growing demands.
      Suhang machinery is located in Wuxi city, Jiangsu province which is close to Shanghai,  It's about half an hour's journey. We enojoy the convenient transportation and advantageous location which supply good business opportunities for the buyers home and abroad.



7.  FAQ
 
1). Does one machine can only produce one style panel profile?
Not exactly.For wider and double layer making machine. It can produce more than 6 kinds of panels.
Besides, the width is adjustable.
 
2). Do you have after sales support?
Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
 
3). How to visit your company?
Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Wuxi Station (30 minutes), then we can pick up you.
 
4). What can you do if the machine broken?
Our machines' warranty period is 12 months, if the broken parts can't repair, we will send the new parts replace the broken parts for free, but you need pay the express cost  If after warranty period, we can through negotiation to solve the problems, and we supply the technical support for the whole life of the machine.
 
5). Can you be responsible for transport?
Yes, please tell me the destination port or address. we have rich experience in transportation.
 
6). You are trade company or factory?
We are factories.
 
7). Why your price is higher than others?
As we persist on that factory should put quality at the first place. We spend time and money on developing how to make machines much more automatic, accurate and high quality. We can make sure that our machine could use more than 20 years without any problem. 
 
8). How long the machine could be made?
Normally speaking, deck floor roll forming machine could be made about 60 working days. If you need machines in a hurry, we can try it short time.

Mixing and blending operation is one of the most widely used unit operations in chemical process. Mixer machine is broadly used in pharmaceutical, food, health products, plastics, building materials, light and pesticides industries.


Description

Theoretically we call the process of putting any state of materials together as mixing. But traditionally we call the humidification process of solid materials as mixing and the blending process of solid, liquid or gaseous materials as stirring.

 

Application

Mixing and blending operation is one of the most widely used unit operations in chemical process. Mixer machine is broadly used in pharmaceutical, food, health products, plastics, building materials, light and pesticides industries.

 

Principle

It is required that all involved materials should be evenly distributed in the mixer machine. The mixing speed of all kinds of materials depends on the proportion physical state and identity of the materials to be mixed, the kinds of Mixing Machine being used and the duration of the mixing operation.

In this mixer machine, solid particulars with good mobility achieve their mixing by the rotation of the container itself. And for those with poor mobility, it often requires mixing mechanics with mechanical turning, pressing and rolling actions.

The convective diffusion and eddy diffusion caused by mixing reduce the diffusion distance and therefore shortens the time of molecule diffusion. If the viscosity of the liquid to be mixed is high, it would take a long mixing time. 


Mixing Machine

Double Cone Mixer,Double Screw Mixer,Two Dimensional Mixer,Mixing Machine

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